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% Given Parameters:
% Shaft Material - AISI 4130 Q&T CD
E = 29*10^6; %psi (Young's Modulus)
sut = 118*10^3; %psi (ultimate strength)
sy = 102*10^3; %psi (yield strength)
p = 0.3; %(poisson's ratio)
ga_w = 4; %lbf - make as input value
ga_t = 50; %teeth number - input
ga_a = 20; %deg - input
ga_d = 4; %diametric pitch - input
gc_w = 2; %lbf - make as input value
gc_t = 25; %teeth number - input
gc_a = 20; %deg - input
gc_d = 4; %diametric pitch - input
ss = 3000; %rpm (shaft speed)
T = 3500; %lbf-in (torque)
% Reliability for fatigue life = 0.99
% nd, Safety factor for fatigue life = 2
% nd, safety factor for all other criteria = 1
% r/d = 0.02 - woodruff key
gear_def = 0.01; % deflection at gears - from table 7-2
bearing_slope = 0.001; %rad
gear_slope = 0.005; %rad
d_a = ga_t/ga_d; % diameter of gear a
d_c = gc_t/gc_d; % diameter of gear c
Fct = T/(d_c/2); % tangential force on gear c
Fat = T/(d_a/2); % tangential force on gear a
Fcn = Fct * tand(gc_a);
Fan = Fat * tand(ga_a);
% Find Reaction Forces - XY plane
Rby = ((Fcn*3)+(Fan*9))/6;
Rdy = Fan + Fcn - Rby;
% Calculate C1 and C2 - XY Plane
c1 = (117*Fan-36*Rby+4.5*Fcn)/6;
c2 = 4.5*Fan - 3*c1;
% Singularity Functions - x = 0 - 9 inches
for i = 0:length(i)
if (0<=i) && (i<=3)
EIdy_x = -Fan/2*(i)^2+c1;
EIy_x = -Fan/6*(i)^3+c1*i+c2;
elseif (3<i) && (i<=6)
EIdy_x = -Fan/2*(i)^2+Rby/2*(i-3)^2+c1;
EIy_x = -Fan/6*(i)^3+Rby/6*(i-3)^2+c1*i+c2;
elseif (6<i) && (i<=9)
EIdy_x = -Fan/2*(i)^2+Rby/2*(i-3)^2-Fcn/2*(i-6)^2+c1;
EIy_x = -Fan/6*(i)^3+Rby/6*(i-3)^2-Fcn/6*(i-6)^3+c1*i+c2;
end
end
% Diameter of the shaft due to slope at the bearings - Points B,D